单螺杆泵选型数据参考

2021-10-10 04:45

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一.G135-2单螺杆泵图
二、根据泵输送介质的理化性能选择泵的材料组合
天然橡胶
NR丁晴橡胶
NBR食品橡胶
FOOD-ORTENTED RUBBER乙丙橡胶
EPDM氟橡胶
FPM水(含污水)
Water (includng waste water)◎◎●◎●动、植物油
Animal oil and vegetable oil◎●◎矿物油
Mineral oil●●◎氨水
Ammonia water●●脂肪族浓剂
Fatty solvernts●芳香族浓剂
Aromatic solvents●浓碱
Thick alkaline●●●●●浓硝酸
thick nitric acid▲冰醋酸
glacial acetic acid●●●稀硫酸
thin sulfuric acid●●浓硫酸
thick sulfuric acid▲●稀盐酸
thin hydrochioric acid●●●●●浓盐酸
thick hydrochioric acid●●热水
Hot water▲▲●汽油
Gasoline●●●煤油
Kerosene●●◎柴油
Diesel oil●●●氯化烃
Chiorated hydrocarbon▲含酮类物料
Ketone containing materials▲含醇类物料
Alcohol containing materials●●●●●含脂类物料
Fat containing materials●含醚类物料
Easter containing materials●泥浆
Slurry●●▲●▲耐最高温度
Max.temperrature resistance70℃90℃90℃180℃130℃耐磨性Wear resistance◎●●◎◎耐老化
Aging resistance●●●◎◎耐臭氧
Ozene resistance◎◎耐辐射
Radiation resistance▲▲▲▲耐燃性
Fire reasistance●●◎抗蒸汽
Steam resistance●●●◎◎
注:a、食品橡胶不含对人体有害的添加剂
NOte:a.the food-oriented rubber does not contain assitives detrimental to human health 
b、◎优 ●良▲一般不行
转子、过流部件材质
Aterials for rotor and overcurrent parts性能用途
Performance and applications45 HT200防腐能力差,适用一般介质
With poor corrosion resistance, it is suitable for ordinary media.1Cr18Ni9Ti ZG1Cr18Ni9Ti耐一般腐钟介质
resist ordinary corrosive media1Cr8Ni12Mo2Ti ZG1Cr18Ni12M02Ti耐酸碱
resist acids and alkaline
三、如果介质中含有颗粒状固体或纤维物时,应开始从下表中选择适用的最小规格的泵。
按输送介质中含有最大固体颗粒直径和纤维长度选泵。
泵规格:
A、G型泵(单位:mm)
A、G type pumps
泵规格
Pumps specificationG15G25G35G40G50G60G70G85G110G120G135允许最大颗粒直径
Allowable max.size of particle (m.m)356810121315243035允许最大纤维长度
Allowable max.length of fiber (mm)406080100120150160200280300520
B、TYG型泵(单位:mm)
B、TYG type pumps
泵规格
Pumps SpecificationTYG2TYG3TYG4TYG5TYG6TYG8TYG10TYG12TYG14允许最大颗粒直径
Allowable max.size of particle (m.m)34681013172024允许最大纤维长度
Allowable max.length of fiber (mm)2537506375100125150175
介质中固体的含量一般不超过40%,如固体为粉末微粒时含量最高可达60%或更高,如水煤液等。
四、按泵输送不同的介质时的转速范围
如果介质中含有磨蚀性物料,必须根据其磨蚀性程度,按表五降低泵的运行转速,以保证泵有足够的寿命。
五、按介质含有磨蚀性物料情况,泵所允许的最高运行转速。
A、G型泵
泵规格
pumps specification无磨蚀
No wear轻磨蚀
Light wea中等磨蚀
Moderrate wear严重磨蚀
Serious wearG15nmax(r/min)25701290720385Qmax(m3/h)2.151.080.60.32G25nmax(r/min)1575780550275Qmax(m3/h)5.462.71.910.95G35nmax(r/min)1250720520265Qmax(m3/h)8.775.053.651.86G40nmax(r/min)1035685490255Qmax(m3/h)15.4110.27.293.8G50nmax(r/min)880610440245Qmax(m3/h)24.6817.1112.346.87G60nmax(r/min)755555385230Qmax(m3/h)38.2328.1119.511.65G70nmax(r/min)725550380220Qmax(m3/h)42.8732.5322.4713.01G85nmax(r/min)635530355215Qmax(m3/h)71.7559.8940.1124.29G110nmax(r/min)500460310180Qmax(m3/h)146.93135.1891.152.9G120nmax(r/min)450395260160Qmax(m3/h)195.34171.47112.8669.46G135nmax(r/min)435380250150Qmax(m3/h)218.09190.52125.3475.2
TYG型转定子:
B、TYG型泵
泵规格
pumps specification无磨蚀
NO wear轻磨蚀
Light wear中等磨蚀
Moderate wear严重磨蚀
Serious wearTYG2nmax(r/min)30001600890475Qmax(m3/h)3.661.951.090.58TYG3nmax(r/min)21101060740370Qmax(m3/h)8.824.433.091.55TYG4nmax(r/min)1580950665355Qmax(m3/h)15.779.486.643.54TYG5nmax(r/min)1270890635350Qmax(m3/h)24.8717.4312.436.85TYG6nmax(r/min)1190830595330Qmax(m3/h)40.528.2520.2511.23TYG8nmax(r/min)935695485275Qmax(m3/h)75.3255.9939.0722.15TYG10nmax(r/min)780610415245Qmax(m3/h)122.6295.8965.2438.51TYG12nmax(r/min)680595390240Qmax(m3/h)185.14162106.1865.34TYG14nmax(r/min)600540340215Qmax(m3/h)259.2233.28146.8892.88
注:1、表列流量Qmax系统p=0时,相应转速的理论值。
2、各类含磨蚀性物料介质举例:
A、无磨蚀介质:淡水、油、浆汁、甘油、血液、肥皂水等;
B、轻磨蚀介质:软质泥浆,含水95%以上的污泥,如活性污泥水,精糖废液,农畜屎尿,工业废等;
C、中等磨蚀介质:含有固体物料的泥浆,含水85%以上的泥浆,如涂料,糖蜜,研削液,石膏泥浆等;
D、严重磨蚀介质:水煤浆,含有磨蚀性物质的浆液,含水率50%以上的污泥,如研磨液,温泉泥,PVC浆料
,粘土,脱水占结剂等。
D、输送介质的粘度也是选泵需要的一个因素,泵的运行转速随着介质的粘度而降低,若粘度达到150000
mpa以上时,一般结构的泵无法吸入,则必须增设喂料器等特殊设计。   
六 按泵输送介质粘度的合适转速(粘度单位:mpa.s)
A、G型
泵规格
pumps specification1~15001500~30003000~1000010000~2500025000~5000050000~100000100000~150000150000以上G15nmax(r/min)168512655604202806030Qmax(m3/h)1.411.060.470.350.230.050.025G25nmax(r/min)11108703802802005025Qmax(m3/h)3.853.011.320.970.690.170.087G35nmax(r/min)10308453502601855025Qmax(m3/h)7.235.932.461.821.30.350.175G40nmax(r/min)9007003252501755025Qmax(m3/h)12.569.774.543.492.440.6980.349G50nmax(r/min)7456203002251505025Qmax(m3/h)20.8917.398.416.314.211.40.7G60nmax(r/min)6605653002251505025Qmax(m3/h)33.4228.6115.1911.397.62.531.266G70nmax(r/min)6355403002251505025Qmax(m3/h)37.5529.5717.7413.318.872.961.48G85nmax(r/min)5755003002251505025Qmax(m3/h)64.9756.533.925.4216.955.652.82G110nmax(r/min)5204503002251505025Qmax(m3/h)152.81132.2488.1666.1244.0814.697.35G120nmax(r/min)4504003002251505025Qmax(m3/h)195.34173.64130.2397.6765.1121.710.85G135nmax(r/min)4103653002251505025Qmax(m3/h)203.53181.19148.93111.6974.4624.8212.41
B、TYG型泵
泵规格
pumps specification1~15001500~30003000~1000010000~2500025000~5000050000~100000100000~150000150000以上TYG2nmax(r/min)180013506004503006030Qmax(m3/h)2.21.650.730.550.3660.0730.037TYG3nmax(r/min)12509804203102205025Qmax(m3/h)5.234.11.761.30.920.210.1TYG4nmax(r/min)11009003752752005025Qmax(m3/h)10.988.893.742.7520.50.25TYG5nmax(r/min)9607453452651855025Qmax(m3/h)18.814.596.765.193.620.980.49TYG6nmax(r/min)8306903302501655025Qmax(m3/h)28.2823.4811.238.515.621.70.85TYG8nmax(r/min)6755753102401605025Qmax(m3/h)54.3746.3224.9719.3312.894.032.01TYG10nmax(r/min)6105303002251505025Qmax(m3/h)95.8983.3247.1635.3723.587.863.93TYG12nmax(r/min)5254503002251505025Qmax(m3/h)142.94122.5281.6861.2640.8413.616.81TYG14nmax(r/min)4954303002251505025Qmax(m3/h)213.84185.76129.697.264.821.610.8
注:1、表列粘度是以牛顿液体为准的,对于浆液和乳胶应取其沉静状态时粘度的平均值。
2、表列流量Qmax系泵压p=0时,相应转nmax的理论值。
3、粘度超过150000mpa.s的介质,泵需要特殊设计。
根据以上表格、选定适合的泵,择其最大规格者,再按输送压力要求确定泵的级数请参看下表。
七、泵输送不同介质时每级允许的增压
泵规格
pump sepcification介质含磨蚀物情况
Media with abrasives无磨蚀
NO wear轻磨蚀
Low wear中等磨蚀
Moderate wear严重磨蚀
serious wearG150.450.40.30.2G25~1350.60.50.350.2TYG20.550.50.350.25TYG3~14 0.750.60.40.25
最后,根据输送介质的理论性质考虑泵的配套功率(下表)
八、泵输送粘滞性介质所需功率倍数
粘度(mpa)
Viscosity(mpa)0~1000010000~2500025000~5000050000~100000100000~150000150000以上功率倍数
Multitude of power1.01.051.11.21.25特殊设计
Special design
备注:确定以上参数后,再按下表确定轴封和泵部材料组合
九、轴封和泵部材料组合


shaft sealP-软添料密封。结构简单,有自润性,适用于重油,化工原料洗涤剂及有杂质的介质。
p-Soft packing seal, which is simply constructed and self-lubricating, suitable for heavy oil,chemicalraw matericals,detergents asd media with foreign matters.
Q-带水环填料密封,外接润滑液,可调整,适用于涂料,泥浆等高粘度低渗透性介质。
Q-packing seal with water ring .which connextsexternally to lubricant,and is asjustable asd suitable for media with high viscosity and low permeability such as paints and slurry.
V-单端面机械密封,一般适用于本身有自润性,不含杂质的各种粘度介质,如原油,种化工原料等,寿命较长,密封可靠。
V-single end mechanical seal ,normally applying to media with various levels of viscosity which are self-lubricating, free of foreign matters ,such as crude oil ,various chemical raw matericals,it enjoys along lifecycle and reliable seal.
2V-双端面机械密封,适用于介质本身有自润性差,有毒,易燃易爆,易挥发,含有磨耗性颗粒及气体,要求严格零泄漏密封。
2V-double-end mechanical seal suitable for media which are self-lubricating ,toxic ,flammable explosive volatile, and contain abrasive particulates and gases, and require zero leakseal.材



Material composition代号
codes转子
Rotors定子内衬
Liner for stators过流部件
Overcurrent partsM10145天然橡胶
Natual rubber45、HT200M1021Gr18Ni9Ti天然橡胶
Natual rubber1Cr18Ni9Ti、ZG1CR18Ni9TiM10345丁腈橡胶
Paracril45、HT200M1041Gr18Ni9Ti丁腈橡胶
Paracril1Cr18Ni9Ti、ZG1CR18Ni9TiM1051Gr18Ni9Ti食品橡胶
Food-oriented rubber1Cr18Ni9Ti、ZG1CR18Ni9TiM1061Gr18Ni9Ti氯磺化聚乙烯胶
sulfochlorinated polyethyene rubber1Cr18Ni9Ti、ZG1CR18Ni9TiM1071Gr18Ni12Mo2Ti氯磺化聚乙烯胶
sulfochlorinated polyethyiene rubber1Cr18Ni12Mo2Ti、ZG1CR18Ni12Mo2TiM10845乙丙橡胶
EPDM45、HT200M1091Gr18Ni9Ti乙丙橡胶
EPDM1Cr18Ni9Ti、ZG1CR18Ni9TiM1101Gr18Ni9Ti氟橡胶
fLUORUBBER1Cr18Ni9Ti、ZG1CR18Ni9TiM1111Gr18Ni12Mo2Ti氟橡胶
Fluorubber1Cr18Ni12Mo2Ti、ZG1CR18Ni12Mo2Ti 注:食品橡胶不含对人体有害的添加剂
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